| MONOBLOCK RTCE601 - CORK |
| GENERAL |
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Bottling and labeling monoblock structure built with AISI-304 stainless steel and transparent Lexan, with CE certified safety devices systems, mounted on four swiveling wheels. Three-phase input, absorption 2.5Kw max, compressed air min. 6 bar. CE certified electric, electronic and pneumatic systems. | |
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| DIMENSIONS |
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| Length Width Heigth Weigth |
2200 950
2300 900 |
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mm
mm
mm
Kg
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| PRODUCTIVITY |
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Standard productivity is up to 600 bottles per hour. One operator required, depending on configuration. The automatically filled bottles are manually placed onto the conveyor belt where they are automatically guided, stopping under each activated function, to the storage at the end of the line. All functions are independent. | |
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MAIN COMPONENTS |
| FILLER |
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Automatic gravity filler built with AISI-304 stainless steel. Includes: four filler nozzles with mechanical filling level adjustment and four pneumatic pistons, mounting centering plates suitable for cylindrical type bottles. Product loading system by pneumatic actuator throttle valve and electronic probes for automatic filling level control in the filler tank, complete with product input gate valve dn25, all in AISI-304 stainless steel. The filler can be steam sterilized at 110°C. | |
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| CORKER |
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Automatic single-head corker turret built with AISI-304 stainless steel. Includes: automatic loading star wheel suitable for cylindrical type bottles, rapid extraction cork compression group, hopper and cork loader. Suitable for natural or silicone corks dia.25 x 55h max. and bottles dia.55mm up to 110mm - h.150/350mm. | |
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| CAPSULER |
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Predisposed structural column ready for mounting a capsuler group, either for heat-shrink plastic capsules or aluminum poly-laminated capsules. | |
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| LABELER |
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One or two in-line automatic labeling stations, for application of self-adhesive labels on cylindrical and conical bottles. Also suitable for applying front and back labels from a single roll and complete with pneumatic bottle lock unit. | |
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CONVEYOR-BELT WITH
END STORAGE |
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Automatic conveyor belt systems built in AISI-304 stainless steel, with belt in high mechanical resistance plastics, and static or dynamic finished bottles end storage. | |
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| THE FUNCTION OF EACH COMPONENT CAN BE ENABLED OR DISABLED ACCORDING TO INDIVIDUAL REQUIREMENTS | |
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| MONOBLOCK RTCE601 - SCREWCAP |
| GENERAL |
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Bottling and labeling monoblock structure built with AISI-304 stainless steel and transparent Lexan, with CE certified safety devices systems, mounted on four swiveling wheels. Three-phase input, absorption 2.5Kw max, compressed air min. 6 bar. CE certified electric, electronic and pneumatic systems. | |
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| DIMENSIONS |
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| Length Width Heigth Weigth |
2250 950
2300 1300 |
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mm
mm
mm
Kg
| |
|
|
|
| PRODUCTIVITY |
|
|
Standard productivity is up to 600 bottles per hour. One or two operators required, depending on configuration. The automatically filled bottles are manually placed onto the conveyor belt where they are automatically guided, stopping under each activated function, to the storage at the end of the line. All functions are independent. | |
| MAIN COMPONENTS |
| FILLER |
|
|
Automatic gravity filler built with AISI-304 stainless steel. Includes: four filler nozzles with mechanical filling level adjustment and four pneumatic pistons, mounting centering plates suitable for cylindrical type bottles. Product loading system by pneumatic actuator throttle valve and electronic probes for automatic filling level control in the filler tank, complete with product input gate valve dn25, all in AISI-304 stainless steel. The filler can be steam sterilized at 110°C. | |
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| SCREW-CAPPER |
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Automatic single-head screw capper turret built with AISI-304 stainless steel. Includes: automatic loading star wheel suitable for cylindrical type bottles, automatic electro-magnetic vibration caps feeder, chute with direct positioning device and capping head. | |
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| CAPSULER |
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Predisposed structural column ready for mounting a capsuler group, either for heat-shrink plastic capsules or aluminum poly-laminated capsules. | |
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| LABELER |
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One or two in-line automatic labeling stations, for application of self-adhesive labels on cylindrical and conical bottles. Also suitable for applying front and back labels from a singleroll and complete with pneumatic bottle lock unit. | |
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CONVEYOR-BELT WITH
END STORAGE |
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Automatic conveyor belt systems built in AISI-304 stainless steel, with belt in high mechanical resistance plastics, and static or dynamic finished bottles end storage. | |
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| THE FUNCTION OF EACH COMPONENT CAN BE ENABLED OR DISABLED ACCORDING TO INDIVIDUAL REQUIREMENTS | |
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| MONOBLOCK RTCE601 - DOUBLE CORK/SCREWCAP |
| GENERAL |
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Bottling and labeling monoblock structure built with AISI-304 stainless steel and transparent Lexan, with CE certified safety devices systems, mounted on four swiveling wheels. Three-phase input, absorption 2.5Kw max, compressed air min. 6 bar. CE certified electric, electronic and pneumatic systems. | |
|
|
|
| DIMENSIONS |
|
| Length Width Heigth Weigth |
2200 950
2300 900 |
|
mm
mm
mm
Kg
| |
|
|
|
| PRODUCTIVITY |
|
|
Standard productivity is up to 600 bottles per hour. One operator required, depending on configuration. The automatically filled bottles are manually placed onto the conveyor belt where they are automatically guided, stopping under each activated function, to the storage at the end of the line. All functions are independent. | |
| MAIN COMPONENTS |
|
FILLER |
|
|
Automatic gravity filler built with AISI-304 stainless steel. Includes: four filler nozzles with mechanical filling level adjustment and four pneumatic pistons, mounting centering plates suitable for cylindrical type bottles. Product loading system by pneumatic actuator throttle valve and electronic probes for automatic filling level control in the filler tank, complete with product input gate valve dn25, all in AISI-304 stainless steel. The filler can be steam sterilized at 110°C. | |
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| CORKER |
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Automatic single-head corker turret built with AISI-304 stainless steel. Includes: shared automatic loading star wheel suitable for cylindrical type bottles, rapid extraction cork compression group, hopper and cork loader. Suitable for natural or silicone corks dia.25 x 55h max. and bottles dia.55mm up to 110mm - h.150/350mm. | |
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| SCREW-CAPPER |
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Automatic single-head screw capper turret built with AISI-304 stainless steel. Includes: shared automatic loading star wheel suitable for cylindrical type bottles, automatic electro-magnetic vibration caps feeder, chute with direct positioning device and capping head. | |
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| CAPSULER |
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Predisposed structural column ready for mounting a capsuler group, either for heat-shrink plastic capsules or aluminum poly-laminated capsules. | |
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| LABELER |
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One or two in-line automatic labeling stations, for application of self-adhesive labels on round and conical bottles. Also suitable for applying front and back labels from a single roll and complete with pneumatic bottle lock unit. | |
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CONVEYOR-BELT WITH
END STORAGE |
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Automatic conveyor belt systems built in AISI-304 stainless steel, with belt in high mechanical resistance plastics, and static or dynamic finished bottles end storage. | |
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| THE FUNCTION OF EACH COMPONENT CAN BE ENABLED OR DISABLED ACCORDING TO INDIVIDUAL REQUIREMENTS | |
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| OPTIONAL |
| SPARE FILLER TANK 4 NOZZLES |
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Optional gravity filler tank, complete with 4 standard nozzles and product loading pipe with rapid coupling DN25 joint. | |
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| NITROGEN INJECTION FILLER TANK |
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Nitrogen (or other suitable gas) injection system in filler tank, to avoid any contact between air and product. Complete with gas pressure control valve and air exhaust valve. | |
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| DEPRESSION IN FILLER TANK |
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Depression system in filler tank including 24mc/h pump. Required for high density liquids. | |
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| SPECIAL BOTTLE CENTERING PLATES 4 NOZZLE FILLER |
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Kit includes four centering plates in high mechanical-resistance plastics, to load/unload the filling nozzles with bottles of a different format from the one provided in the basic configuration monoblock (1 kit for each bottle format required). | |
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| SPECIAL BOTTLE FORMAT STAR WHEEL CAPPING TURRET |
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Kit includes one star wheel and one counter star wheel, in high mechanical-resistance plastics, to load/unload the capping turret with bottles of a different format from the one provided in the basic configuration monoblock (1 kit for each bottle format required). | |
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VACUUM
PUMP |
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Air pressure accumulator to create a vacuum in the product-full bottle, immediately before cork insertion. The single centering device includes a close circuit depression system complete with pre-chamber and 12,0mc/h pump with motor CE certified. | |
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| NITROGEN INJECTION AT CORKER TURRET |
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Nitrogen injection applied to the product-full bottle, immediately before cork insertion. The single centering device includes a nitrogen injection system on the automatic corker, a gas pressure control valve and a gas pressure control gauge. | |
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| NITROGEN INJECTION BEFORE CAPPING UNIT |
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Nitrogen (or other suitable gas) injection applied to the product-full bottle, before the bottle is presented under the turret for cap insertion. The adjustable device includes a fixed nozzle for nitrogen injection, a gas pressure control valve and a gas pressure control gauge. Suitable for any single head capping format (excluding cork) and any double head capping format (including cork). | |
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| AIR BLOW |
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Kit includes pneumatic device to blow air into the corker compression jaws group, to eliminate residual powder remains from the corks. | |
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| CORK/CAP PRESENCE SIGNALING PHOTOCELL |
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Photocell bridge to detect if there is a cork/cap in the bottle, located before the capsule loader. It automatically signals an emergency should a bottle not be corked and prevents the CAPSULE LOADING as well as the LABELS APPLICATION. | |
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CAPSULER-GROUP WITH
THERMAL HEAD |
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Ascent-descent automatic pneumatic system, complete with support for capsules loader and thermal head. Automatic thermal head with adjustable temperature potentiometer control, suitable for capsules in thermo-retractable materials. Capsule loader with air-blowing loading system, complete with rotating pneumatic automatic capsule loader head and capsule chute with photocell signaling when no capsules are left in the chute. | |
CAPSULER-GROUP WITH
CAPSULE ROLLER |
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Ascent-descent automatic motor system, with independent ascent-descent speed adjustment. Eight heads capsule-roller unit driven by independent motor with adjustable rolling speed, suitable for aluminum poly-laminated capsules. Capsule loader with air-blowing loading system, complete with rotating pneumatic automatic capsule loader head and capsule chute with photocell signaling when no capsules are left in the chute. |
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| AUTOMATIC CAPSULE STORAGE TRAY |
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Long autonomy of operation capsule storage tray, including automatic pneumatic capsules loading in the chute, suitable for both thermal head and capsule roller. |
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| LABELING STATION NO.2 AND 3 |
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Complete in-line second or third automatic labeling station, in addition to existing labeling station N.1. For application of self-adhesive labels and medals on cylindrical bottles, it has a separate motor and independent adjustments. |
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BACK LABELS IN SECOND PASSAGE |
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Installation of photocell system to detect the presence of the existing label and syncronize further label application. |
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| CONICAL BOTTLES |
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Installation of adjustable bottle lock unit to label Conical bottles. |
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| NECK STICKER LABELING STATION |
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Complete in-line independent automatic labeling station, in addition to existing labeling station N.1 (and N.2 or 3 if applicable). For application of self-adhesive neck sticker labels on round bottles, it has a separate motor and independent adjustments. |
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| STAMPING UNIT SELF INKING |
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Unit to fit onto labeling station N.1, to print lot numbers and/or expiry date on the labels. It features a pneumatic self-inking stamping head with quick drying ink. Includes two separate characters sets of different dimensions and an ink bottle. |
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| STAMPING UNIT THERMAL TRANSFER |
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Unit to fit onto labeling station N.1, to print vintage year and/or lot numbers and/or expiry date on the labels. It features an electric stamping head with thermal transfer system. Includes two separate characters sets of different dimensions and a thermal transfer film. |
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| DYNAMIC END STORAGE |
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End storage dynamic device, synchronized with the main conveyor belt, built in AISI-304 stainless steel with oversize belt in high mechanical resistance plastics. It features a system that detects when the end storage is full of bottles, automatically stopping the production cycle to allow even a SOLE OPERATOR to empty the storage, then resumes automatically the working cycle. |
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| MONOCHROMATIC TOUCH SCREEN |
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Installation of a monochromatic liquid crystal touch screen control keypad, instead of standard keypad provided with basic monoblock. |
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| FULL COLOR TOUCH SCREEN |
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Installation of a full color liquid crystal touch screen control keypad, instead of standard keypad provided with basic monoblock. |
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| MODEM AND MONO TOUCHSCREEN |
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Installation of modem inside electrical board and PLC for remote communication tele-assistance. Includes monochromatic touch screen control keypad. |
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| MONO-PHASE |
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Adjustment for installation of single-phase electrical board instead of standard three-phase board provided in the basic configuration monoblock. |
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